I finished up my ADC-DVI-VGA version that fits in an Altoids tin and sent it to BatchPCB. I prefer to use American labor, so I got a quote from Advanced Circuits, but the prices work out: it’s about $400 to start at any quantity (e.g. 10 is about $40 each) down to $10/each for 100. I couldn’t justify it in case (a) there was a bug, and (b) whether I could sell more than 5 to make up for it.
While I was waiting for it, I fiddled around in the design to make sure it was right. I realize I should have checked the design first, and, running the electrical rule check (ERC) I found I had left the DVI connector ground unconnected. D'oh! Fortunately there are half a dozen other grounds which (usually) get all tied together, so I was lucky and when I wired one up, it worked perfectly the first time. (Note that this is the 2012-Feb-29 version with only 4 copies around.)
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